HydroCool XT Motor – 60 to 1250 HP, TEWC, IE3/IE5 Efficiency, IP55/IP56 | ABB

The HydroCool XT Motor from ABB is a high-performance water-cooled motor designed to meet the rigorous demands of heavy-duty industrial applications. Delivering a power range of 60 to 1250 horsepower (45 to 930 kW) in NEMA frame sizes 360, 400, 440, and 5800, this motor combines exceptional thermal performance with robust mechanical durability, making it suitable for continuous operation under extreme conditions.

The motor is available in Totally Enclosed Water-Cooled (TEWC) configurations, ensuring optimal heat dissipation and quiet operation. For maximum energy efficiency, the HydroCool XT is offered in both NEMA Premium IE3 (induction rotor) and Ultra-Premium IE5 (permanent magnet rotor) variants. This enables users to achieve lower operational costs while improving environmental compliance.

The HydroCool XT supports both direct-on-line (DOL) and variable speed drive (VSD) applications. It is capable of delivering continuous full load torque from zero to base speed, making it ideal for dynamic applications like extrusion, metal forming, and large pumps or compressors. With Class F insulation as standard and Class H insulation available, the motor ensures thermal protection and longevity, even at elevated ambient temperatures.

Designed with IP55 protection (upgradable to IP56) and certified for hazardous environments (Class I, Division 2, Groups A, B, C, D), the HydroCool XT motor is engineered for safe operation in challenging settings. Integrated phase-wise thermostats provide advanced temperature monitoring, and ABB Ability™ condition monitoring readiness allows for real-time performance diagnostics and predictive maintenance.

Specifications:

– Motor Type: HydroCool XT – Water-Cooled Electric Motor
– Power Range: 60 – 1250 HP (45 – 930 kW)
– Frame Sizes: NEMA 360, 400, 440, 5800
– Efficiency Levels:
 • IE3 – NEMA Premium (Induction Rotor)
 • IE5 – Ultra-Premium (Permanent Magnet Rotor)
– Enclosure: TEWC (Totally Enclosed Water-Cooled)
– Ingress Protection: IP55 (standard), IP56 (optional)
– Operation: Direct-On-Line (DOL) and Inverter Duty
– Speed Control: Constant torque from zero to base speed
– Insulation Class: Class F (standard), Class H (optional)
– Hazardous Area Compliance: Class I, Division 2, Groups A, B, C, D
– Standards Compliance: NEMA MG1 Part 31.4.4.2
– Temperature Protection: 3 x Thermostats (one per phase)
– Monitoring: ABB Ability™ smart sensor compatible
– Customization Options: Power rating, base speed, constant power speed, protection class, and thermal class

For further specifications or to inquire about this equipment and ReflowX's logistics services, Please contact ReflowX at info@reflowx.com